Monday, October 10, 2011

BOAT RESCUE PART 5: INTERIOR REBUILD STARTS.

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As you can see by the picture below, Bennath's hull is now free of all the old bottom paint, and since the photo was taken she has lost the blue beltline stripe as well.
Naked hull.

Time to start the layout for new bulkhead panels. As I could not get 15mm plywood I used 3/4" instead ... a little heavier maybe, but one has to go with what's available.
Maximizing wood use.
One bulkhead was too large to get through the hatch, so it had to be cut in two. The new one was also made in two pieces, with a joint 12" in from the inboard edge. This allows the part that bolts to the hull flange to remain in one piece. The two will have to be joined inside the boat.

Main bulkhead joint with joiner strip. (Final strip used was plywood as the grain of the solid wood strip lacked strength.)